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Senior Process Engineer ESF Careers (Engineering Search Firm), GTA, ON

September 24, 2017

Job Description

Our client, a Tier 1 manufacturer of steel and aluminum metal parts, assemblies and fluid management systems, is hiring a Senior Process Engineer to plan and coordinate new manufacturing projects and improve manufacturing processes, layouts and tooling.

Our client provides accessibility accommodations onrequest during the recruitment process.


  • Preliminary and Final Process Flow;
  • Process FMEA;
  • Control Plan;
  • Tooling List/ Facility Requirements;
  • Tooling/ Equipment Sourcing and Acceptance Criteria;
  • Tooling/ Equipment Run-Off Approval;
  • Plant Floor Layout;
  • Capacity Planning;
  • Capacity Verification;
  • Preventative Maintenance Instructions for New Tooling/ Equipment;
  • Spare Parts List for New Tooling/ Equipment;
  • Mistake proofing Identification and Tracking;
  • Mistake proofing validation;
  • Work Instructions;
  • Set-Up Instructions;
  • Training to Work Instructions/ Set-up Instructions;
  • Packaging Instructions;
  • Customer Packaging Approval;
  • Prototype Control Plans;
  • Plans and directs implementation of process and equipment changes and installations;
  • Monitors project development, approval and implementation schedules and timelines/ Ghantt Charts;
  • Use of Critical Path Methods;
  • Analyzes and resolves manufacturing and tooling problems;
  • Communicates with customers and with product design, manufacturing, purchasing and quality assurance departments;
  • Attends builds at customer assembly plant;
  • Raises manufacturing concerns to Program Managers throughout design process;
  • Production B.O.M. and routers;
  • VA/VE analysis;
  • Statistical Process Control;
  • Familiarity with Ford/GM/Chrysler change processes;
  • AutoCAD;
  • Capital Appropriations Request.


  • Bachelor’s degree in a job-related field or 5+ yrs equivalent work experience;
  • 5 + years experience in nbsp;Automotive environment nbsp;related to defined job responsibilities or equivalent training nbsp; Electricial / PLC programming experience is an asset;
  • Computer skills;
  • Ability to work with all levels in the organization;
  • AutoCAD;
  • APQP;
  • FMEA;
  • Control Plans.

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